Abrasive Segments
Master abrasive segments are high-performance rotary surface grinding segments designed for efficient and reliable flat grinding on rotary table surface grinding machines. These industrial grinding segments are manufactured using carefully selected abrasive materials and durable bonding systems to deliver consistent grinding performance, excellent stock removal and high-quality surface finishes.
Master surface grinding segments are widely used in both precision tool room environments and demanding industrial production where durability, accuracy and efficiency are essential.
Abrasive segments for surface grinding
Master abrasive segments are manufactured in a wide range of shapes, sizes and technical specifications to meet different surface grinding and rotary table grinding applications. Each abrasive segment is produced using carefully selected abrasive grains combined with optimized grit sizes, grades, structures and bonding systems.
This design allows the grinding characteristics to be tailored for various materials, grinding pressures and surface finish requirements. The product range includes all standard shapes commonly used for rotary surface grinding segments, while special dimensions, shapes and grades can also be produced according to customer requirements.
These abrasive segments are available with both vitrified bond and resin bond, allowing them to perform reliably across a wide range of grinding conditions and machine setups.
Compatible rotary surface grinding machines
Master abrasive segments are designed for use on many widely used rotary surface grinding machines used in industrial grinding operations.
These grinding segments are compatible with machines manufactured by Blanchard, Churchill, John Land, Lumsden, Mattison, Gusti, WMW, TOS, Camut and Snow. The segments provide stable grinding performance and consistent results across different rotary table grinding systems used in modern manufacturing.
For Various Materials
Master abrasive segments are suitable for grinding a wide variety of industrial materials. These industrial grinding segments can be used on different steel grades including standard steels, tool steels, high speed steels and stainless steels. They are also suitable for grinding cast iron, brass and ceramic materials.
Different segment specifications can be selected depending on the grinding conditions, including normal contact grinding, broad contact grinding or narrow contact grinding. This versatility allows the segments to be used in a wide range of rotary surface grinding applications.
Typical Applications
Master abrasive segments are widely used in industrial surface grinding operations where both productivity and surface quality are important. These rotary surface grinding segments are commonly used for grinding bearing faces, performing tool room grinding operations and processing industrial blades during both roughing and finishing stages.
They are also frequently used in the grinding of compressor valve plates, connecting rods and hardened steel washers. The versatility of these surface grinding segments makes them suitable for both precision component manufacturing and heavy industrial production grinding.
Technical Specifications
Master abrasive segments are available in several abrasive types including aluminum oxide and silicon carbide-based abrasives such as A, C, AA, CG and PA. These abrasives allow the grinding segments to be optimized for different materials and grinding conditions.
The abrasive stones are available in grit sizes ranging from 24 to 150, making them suitable for both aggressive stock removal and fine finishing applications. Hardness grades range from G to M, allowing the segments to perform effectively under different grinding pressures and workpiece materials. The internal structure ranges from 5 to 8, which helps control chip clearance and grinding efficiency.
These industrial abrasive segments are manufactured using either vitrified bond or resin bond depending on the application requirements and machine conditions.
Custom Abrasive Segments
In addition to standard designs, Master also manufactures custom abrasive segments for rotary surface grinding machines. Special shapes, dimensions, grades and bonding systems can be produced to match specific grinding machines, materials or production processes.
Custom rotary surface grinding segments help optimize grinding efficiency, improve surface finish quality and increase productivity in specialized industrial applications.
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